There’s a post I saw on reddit that points to the dimple on the side of a milk jug, and makes fun of all the people who don’t know what that’s for. In the comments are thousands of people giving dozens of different explanations, and all of them are wrong.
It is not there to indicate that the milk has spoiled by popping out due to gasses produced by spoiled milk. If there was enough gas to pop out the dimple, the whole jug would look like a balloon.
It is not there to provide structural integrity, like lateral support to prevent the bottles from crushing. The contents are under pressure, so if there was enough force on the jug from any direction, then the cap would pop off regardless of the shape in the sidewall.
The actual answer is that the dimple is added to ensure that all of the jugs contain the same volume of milk. Plastic jugs are blown into molds, and minor manufacturing variations over time would create jugs that hold different amounts of milk. Larger jugs would hold more than a gallon. They could just fill by volume, but consumers are wary of purchasing a bottle if it appears to be less full than the others. So they add the dimple to make it so that the level of milk is all the way at the top with minimal air between the milk and the cap.
You can verify this yourself by finding different jugs from the same supplier with dimples of different depths, or even no dimple at all. None of those other explanations would explain dimples of different sizes or jugs without dimples.
TLDR everybody is wrong. The milk jug dimples are added to ensure the jug contains the correct volume of milk.
Machinist@lemmy.world 49 minutes ago
I don’t think this is correct and would need to see a source before I believe it. I doubt the dimple is adjustable in the way you’re describing.
The amount of wear needed to change the volume by a noticable margin would be quite significant. Surface finish of the mold would be degraded enough that they would probably scrap the mold before using an adjustment like this as the mold would have sticking problems.
It might be volumetric compensation, but I doubt it’s directly wear related.
The mold is going to be at least two parts that split to get the blown jug out. The jug feedstock probably starts as a molded tube blank with the threads already in it. Would look like a test tube with a milk jug mouth.
Thinking about it, and I suppose you could actually call it wear compensation. Machine the mold with max dimple present. As your parting faces/lines take damage, you reface, and take some off the dimple to compensate for reduced volume. Maybe. That’s my best guess if it isn’t structual. Usually the rest of the mold has taken enough damage/wear that you’re scrapping the entire thing.
CalmChaos72@lemmy.world 4 minutes ago
I agree with this guy, and I have to say it… username checks out.